Recently, BRUTE STEEL SLITTER successfully shipped a set of high speed cut to length line to Russia, marking another important progress of BRUTE STEEL SLITTER in the international market. This high speed cut to length machine is designed for the industrial needs of Russian customers and has the characteristics of efficient and automated operation. The whole process of this project will be described in detail below.
Russian customers have an increasing demand for metal processing equipment, especially in terms of efficient and precise high speed cut to length line. After many communications, Russian customers clearly expressed their hope to achieve high-speed and high-quality metal shearing to meet the needs of their high speed cut to length machines. To this end, BRUTE STEEL SLITTER engineering team had in-depth exchanges with customers to understand their specific production requirements and expected equipment performance. After fully understanding the customer's needs, BRUTE STEEL SLITTER customized a set of high speed cut to length lines for them.
At the beginning of the project, BRUTE STEEL SLITTER engineers held several video conferences with Russian customers to ensure the accuracy of the design plan. The customer hopes that the high speed cut to length line can ensure the quality of the sheared materials while ensuring production efficiency. The following is a partial record of the communication between BRUTE STEEL SLITTER and the customer:
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1. Production speed
In the first meeting, the Russian customer made it clear that their production environment requires high-speed shearing capabilities to adapt to changes in market demand. This means that the equipment must have an efficient cutting system and a precise control mechanism. To ensure the realization of this goal, the Russian customer hopes that the power system of the high speed cut to length machine and the choice of tools will be taken into account in the design.
2. Surface protection
Another key requirement is the strict requirements for the surface quality of the coil. Russian customers emphasize that their products are highly competitive in the market, so the coil is not allowed to have any scratches or damage during the shearing process. To this end, the customer hopes that BRUTE STEEL SLITTER can design a surface protection system that can effectively avoid any damage to the surface of the material during the shearing process.
3. Degree of automation
Russian customers also hope that the degree of automation of the high speed cut to length line is as high as possible to reduce the need for manual operation. Efficient automation can not only improve production efficiency, but also reduce the occurrence of human errors. This means that BRUTE STEEL SLITTER design needs to integrate a variety of automation technologies. This requirement makes BRUTE STEEL SLITTER realize that the control system of the high speed cut to length machine must be highly flexible and intelligent to adapt to different production conditions and materials.
In response to customer needs, the engineering team proposed the following design solutions:
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1. High-speed shearing system
In order to meet customer requirements for production speed, BRUTE STEEL SLITTER decided to use a flying shear system. This system can shear at extremely high speeds while maintaining high cutting accuracy. The design of the flying shear system allows the tool to move quickly during cutting, reducing the dwell time of the material during the shearing process, thereby improving overall production efficiency.
During the design process, BRUTE STEEL SLITTER performed multiple calculations and simulations to ensure that the flying shear system can operate stably at a speed of 80m/min. Through further communication with Russian customers, we confirmed the thickness and type of the material in order to select the most suitable tool and cutting angle.
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2. Laminating device
In response to Russian customers' needs for surface protection, BRUTE STEEL SLITTER designed an innovative laminating device. The device can cover the metal coil with a protective film during the shearing process to prevent scratches and other damage. During the design stage, BRUTE STEEL SLITTER considered the material and thickness of the film to ensure its adhesion and protective effect during the shearing process.
In the discussion with the Russian customer, BRUTE STEEL SLITTER introduced the working principle and expected effect of the laminating device in detail. The customer was very satisfied with it and put forward some specific requirements, such as the light transmittance and scratch resistance of the film, which were incorporated into the final design by BRUTE STEEL SLITTER. |
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3. Automatic stacking table
In order to further improve production efficiency, BRUTE STEEL SLITTER designed an automatic stacking table. The stacking table can automatically stack the materials neatly after shearing, reducing the dependence on manual labor. During the design process, BRUTE STEEL SLITTER ensured that the height and position of the stacking table can be perfectly connected with the rest of the high speed cut to length line to achieve seamless operation.
In the communication with the Russian customer, BRUTE STEEL SLITTER demonstrated the workflow of the stacking table and discussed the stacking methods of different materials to ensure that it can adapt to the actual production needs of the customer. The Russian customer appreciated this design and believed that it would greatly improve their production efficiency. |
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After the high speed cut to length machine was manufactured, BRUTE STEEL SLITTER arranged a detailed loading and delivery process. BRUTE STEEL SLITTER staff recorded the entire process, including taking photos and recording videos, to ensure that Russian customers could understand the loading of the high speed cut to length machine in real time.
Loading preparation
Before loading, BRUTE STEEL SLITTER carefully checked each component to ensure that the high speed cut to length line would not be damaged during transportation. The following are the specific steps in the loading process:
Component packaging: Each component is properly packaged to ensure safety during transportation.
Forklift delivery: Use a forklift to transport each component to the container one by one to ensure efficient transportation.
Loading: All components are loaded into the container in sequence to ensure maximum space utilization and reduce movement during transportation.
Reinforcement measures
In order to ensure the safety of the high speed cut to length line during long-distance transportation, BRUTE STEEL SLITTER took additional reinforcement measures during the loading process. This includes:
Fixed brackets: Use fixed brackets to stabilize the high speed cut to length machine in the container to prevent shaking during transportation.
Cushioning materials: Place cushioning materials between components to further reduce the risk of collision.
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After the high speed cut to length line was shipped, Russian customers highly praised BRUTE STEEL SLITTER service. They particularly mentioned that the professionalism and attention to detail shown by BRUTE STEEL SLITTER throughout the process made them full of confidence in the high speed cut to length machine that was about to be put into production. After receiving the high speed cut to length line, the Russian customers immediately shared their experience with BRUTE STEEL SLITTER, saying that the high speed cut to length machine ran stably and the performance met expectations.
Through this project, BRUTE STEEL SLITTER not only successfully shipped the high speed cut to length line to Russia, but also further consolidated its cooperative relationship with customers. BRUTE STEEL SLITTER always believes that high-quality high speed cut to length machine and excellent service are the key to winning customer trust. In the future, BRUTE STEEL SLITTER will continue to be committed to technological innovation, improve product quality, and provide better services to global customers.
